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Technical Data
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CD or ARC Process ?
Cutlass manufactures two distinct stud welding methods: Capacitor Discharge (CD) or Drawn
Arc (ARC). CD is generally used for smaller stud diameters up to 3/8" and is used
primarily when welding to thin sheet metal. ARC is generally used for stud diameters of
1/4" and above and when welding to thicker base materials or in structural
applications. There is obviously an overlap between the two systems, however
application areas are normally well defined...the following additional criteria may need
to be considered when choosing a stud welding system:
When CD should
be considered... |
When ARC should
be considered... |
Alloy metal such as aluminum, bronze, brass
and others.
Exotic materials such as titanium.
Stud
Cost
High
production rates.
Smaller
diameter fasteners...up to 3/8".
Reverse
side marking.
Thin
parent material
Clean
parent material.
Accuracy
of stud position.
Weld
splatter or weld fillet interference.
Deformation
or heat distortion.
|
Dirty,
scaly or oily parent material.
Structural
applications.
High
strength of fastener.
Fastener
diameters larger than 3/16".
Higher
carbon steels.
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Resistance
Weld Studs
Resistance
Weld (RW) screws are not welded with standard stud welding equipment. They are normally
attached using a resistance or spot welder. Materials used for stud manufacture are
identical to those used for ARC studs. However, unlike ARC studs, heat treatable steel
alloys can also be used, the most popular of which is a steel alloy with added Boron.
Studs manufactured from this alloy can be heat treated after manufacture to grade 8.8,
with ultimate tensile of 113,800 psi (785Nmm²) minimum.

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